Blue plastic pallets stacked in warehouse
Pallet Solutions

Pallet Solutions

Smart Plastic Pallets for Modern Supply Chains

Transform your logistics with durable plastic pallets and smart digital infrastructure for complete supply chain visibility.

Our Products

Plastic and Custom Steel Pallets

Explore our range of plastic pallets and containers designed for durability, automation compatibility, and supply chain efficiency.

Standard Plastic Pallet
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Plastic Pallet

Standard Plastic Pallet

Heavy-duty HDPE pallet for general warehouse and distribution use. Stackable design with four-way entry.

48" x 40"
Dynamic Load: 2,800 lbs
Static Load: 8,000 lbs
Automation Ready

Built For Automated Systems

Distribution Centers accelerating into automation are driving lower tolerances and increased rejects. Only plastic pallets can achieve the precision and consistency these advanced systems demand.

  • Precise dimensions for automated handling systems
  • Consistent weight for conveyor and ASRS compatibility
  • Reduced reject rates in automated sortation
  • Lower maintenance on material handling equipment

Automation Compatibility

Engineered for precision systems

Dimensional Tolerance+/- 2mm
Weight Consistency99.5%
ASRS CompatibilityFull
Reject Rate ReductionUp to 85%
Industry Challenge

Labor Shortages Are Impacting Wood Pallet Repair Operations

The pallet repair industry is facing a critical labor shortage that directly affects CHEP and other wood pallet pooling programs. Repair depots are struggling to maintain the workforce needed to inspect, sort, and repair damaged pallets at the volume required.

This labor dependency creates supply chain vulnerabilities: longer repair cycles, inconsistent quality, and unpredictable pallet availability. Companies relying on repaired wood pallets face increasing risk of automation rejects and operational disruptions.

Supply Chain Risk

Dependence on labor-intensive pallet repair creates vulnerabilities that plastic pallets eliminate entirely.

Labor Shortage

Repair depot staffing crisis

Pallet repair facilities face 30-40% workforce shortages, leading to backlogs and delayed turnaround times for pooled pallet programs.

Repair Quality Issues

Inconsistent standards

Rushed repairs and undertrained workers result in pallets that fail to meet automation tolerances, increasing reject rates.

Extended Cycle Times

Longer wait periods

Pallet repair cycles that once took days now take weeks, creating inventory shortages and forcing companies to purchase additional pallets.

CHEP Pallet Replacement

CHEP Style vs Plastic Pallets Comparison

See why companies are switching from CHEP pooled pallets to owned plastic pallet programs for better performance, reliability, and total cost of ownership.

Side by side comparison of damaged CHEP wood pallet versus new plastic pallet

CHEP Style Wood Pallet

Wear, damage, and hidden costs

Plastic Pallet

Durable, consistent, trackable

Category
CHEP Style Wood Pallets
Plastic Pallets
Service Life
Requires frequent repair cycles
10+ years with minimal maintenance
Repair Dependency
Dependent on repair depot availability and labor
No repairs needed - consistent performance
Automation Compatibility
Variable dimensions cause rejects
+/- 2mm tolerance for ASRS systems
Weight Consistency
Varies with moisture and repairs
99.5% weight consistency
Hygiene & Contamination
Absorbs moisture, bacteria, and odors
Non-porous, easy to sanitize
Supply Chain Visibility
Limited tracking capabilities
Full IoT sensor integration available
Environmental Impact
Wood treatment chemicals, disposal issues
100% recyclable, longer lifecycle
Labor Requirements
High labor for inspection and sorting
Minimal handling and no sorting needed
Digital Infrastructure

Smart Pallets: Beyond Physical Assets

Smart plastic pallets are no longer just physical assets moving goods from A to B. They have become digital infrastructure, transforming everyday logistics assets into sources of insight.

Sensor Integration

Embedded sensors track location, temperature, humidity, and shock events throughout the supply chain.

Real-Time Visibility

Monitor pallet and product location in real-time across warehouses, trucks, and distribution centers.

Data Platform Connectivity

Seamless integration with WMS, ERP, and analytics platforms for comprehensive operational insights.

Utilization Tracking

Understand how your pallets are being used, identify bottlenecks, and optimize asset allocation.

Connect Your Supply Chain

By connecting pallets, crates, and roll cages to sensors and data platforms, businesses can track utilization, reduce losses, and gain real-time visibility across the entire supply chain.

This shift transforms everyday logistics assets into sources of insight, enabling smarter decision-making, greater predictability, and operational resilience.

Real-Time VisibilityTrack assets across the entire supply chain
Smarter DecisionsData-driven insights for optimization
Operational ResilienceGreater predictability and control
Predictable Costs

Fixed Pricing vs. Hidden Costs

Stop the unpredictable expense cycle. Know exactly what you're paying every month.

Recommended

Plastic Pallets

100% Fixed Monthly Cost

$X.XX

per pallet/month - locked in

  • No Repair Costs Ever

    Plastic pallets don't break down like wood - no surprise repair fees

  • No Loss Penalties

    Built-in tracking means you always know where your pallets are

  • Full Asset Visibility

    Smart sensors track location, condition, and usage in real-time

  • Budget With Confidence

    Lock in your monthly cost for the entire contract term

Hidden Costs

Wood Pallet Leasing

Unpredictable Total Cost

$???

base rate + unknown fees

  • Repair Cost Surprises

    Charged for damage, broken boards, and normal wear and tear

  • Lost Pallet Penalties

    $25-40+ per pallet for units that go missing in your supply chain

  • No Visibility

    Pallets disappear into your supply chain with no way to track them

  • Budget Uncertainty

    Monthly invoices vary wildly based on damage assessments and losses

Flexible Acquisition

Choose Your Pallet Program

We offer flexible acquisition options to match your business needs, cash flow requirements, and operational goals. From outright purchase to short-term rentals, find the right fit for your supply chain.

Purchase

Outright Ownership

  • Full asset ownership
  • No recurring fees
  • Depreciation benefits
  • Best for long-term use
Popular

Leasing

Long-Term Agreement

  • Preserve capital
  • Fixed monthly payments
  • Maintenance included
  • Upgrade flexibility

Rental

Short or Long Term

  • Flexible duration
  • Scale up or down
  • Seasonal demand support
  • No long-term commitment

Rent to Own

Path to Ownership

  • Low initial investment
  • Build equity over time
  • Try before you buy
  • Flexible buyout options

Not sure which option is right for you? Our team can help you evaluate the best program for your needs.

Innovation Starts with What You Have

Innovation does not always start with new technology. Sometimes it begins by looking at what is already in your operations and unlocking its hidden potential. Plastic pallet leasing lets you transform existing assets into smart, connected infrastructure.

Ready to Transform Your Pallet Strategy?

Contact us to learn how plastic pallet leasing can reduce costs, improve automation compatibility, and provide real-time visibility across your supply chain.